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Best Materials for First HO Layout Benchwork
Ryan asks for advice:
“I’m just getting started on my first HO layout and have a spare room to work with. I want to build benchwork that’s solid and expandable. What materials should I use for the base and supports? Any tips from people who’ve done this?”
You can post your suggestions below.
4 Responses to Best Materials for First HO Layout Benchwork
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I generally build the main framework using L-girder design from simple pine wood; 1×4 lengths for the facing and 1×2 lengths for the upper part. As for the top, either 1/2 inch or 3/4 inch thick plywood will work. You can use 1/2 inch plywood if your support bracing is fairly close. Otherwise stay with 3/4 inch so any flexing is minimized.
I suggest looking at the NMRA website for building the framework at https://www.nmra.org/beginners-guide-part-3-building-benchwork
I used 2 X 6 for the base frame with 2 X 6 legs ( in a L-shape ) on the corners with gussets and a single 2 x 6 leg in the center of the four sides ( with gussets of course ). Yes, this is like overkill, but that table does not move or shake. I did run 2 X 4 for support in the center of the main framework every 16 inches. Then with some old pegboard I had laying around, attached that to the framework and 1 inch foamboard on top. I did expand once, using 2 X 4 attached to the main framework with added 2 X 6 legs. I call it one step better. And mind you, This is not on wheels or moveable. Cannot wait to see my kids move it after I am gone!!!
What about using extruded aluminum for benchwork ??
I used the cheapest doors that you can find at your local builders/home improvement store. I was lucky to have a couple of bases of a large conference table for support. Cut the doors to the shape and size that you need for you layout. I used brackets to attach them against the wall. And leftover hardware from a black baking rack to support the rest. One important thing: Make sure the railroad is high above the floor so you can sit up straight underneath, possibly on a small stadium style seat to do the wiring and other work. Mine is 35 inches above the floor. I would recommend this as a minimum. Make also sure you that the entire layout can be reached. You may have to use use a little step stool for some areas or a cutout.